I don’t know when you enter the hospital or go to the factory, did you pay attention to the custom rubber mats laid under your feet? In an environment where passenger traffic is very large, the choice of floor mats is still particularly important, so general hospitals and factories will choose custom rubber mats.
Types Of Custom Rubber Mats
- Silicone pads
- nitrile rubber pads
- viton mats
- other rubber pads
Custom Rubber Mats – Silicone Rubber
- It has excellent resistance to high and low temperatures, maintains good elasticity in the temperature range of -70℃-+260℃, ozone resistance, weather aging resistance, and is suitable for sealing liners in thermal machinery. 2. Non-toxic, can be used to make insulation, insulation products and medical rubber products.
- It also has excellent properties such as waterproof, flame retardant, high temperature resistance, electrical conductivity, wear resistance, oil resistance, etc.
- It can be used in various industries such as machinery, electronics, plumbing, etc.
Custom Rubber Mats – Nitrile Rubber Pads
- Custom rubber mats are polymers made of butadiene and acrylonitrile copolymerized by emulsion, and have very good oil resistance.
- At the same time, it also has good wear resistance, aging resistance and air tightness, and is often widely used in the rubber industry.
Custom Rubber Mats – Fluorine Rubber
It has high temperature resistance, can be used in the environment of -20℃-+200℃, strong oxidant resistance, oil resistance, acid and alkali resistance.
Usually used in high temperature, high vacuum and high pressure environment, it is more suitable for oil environment, widely used in petroleum, chemical, aerospace, aviation and other departments.
Custom Rubber Mats – other Specialty Rubbers
- Neoprene, natural rubber, EPDM glue, acrylic glue and other special rubber.
- It has the characteristics of oil, acid, alkali, wear resistance, high and low temperature resistance.
- It is more suitable for machinery, electrical appliances, instruments, hydraulic systems and piping systems.
Production Process Of Custom Rubber Mats
- The production of custom rubber mats is molded. In the molding technology, rubber raw materials undergo six basic processes: plasticizing, mixing, rolling, extrusion, molding and vulcanization.
- Plasticizing is the process of transforming rubber from a strong elastic state to a soft plastic state that is easy to process through mechanical stress, heat, oxygen or the addition of certain chemical reagents.
- Mixing refers to the process of mixing various compounding agents evenly into raw rubber on a glue refining machine. Mixing methods are usually divided into two types: open mixer mixing and mixer mixing. Both methods are intermittent mixing, which is currently the most widespread method.
- calendering is the process of mixing rubber on the calender to make film or semi-finished products with skeleton materials, the main equipment of the rolling process is calender, calender generally consists of working roller, frame, base, transmission, speed regulation and distance adjustment device, roller heating and cooling device, lubrication system and emergency stop device.
- The extrusion process is to make the rubber achieve the purpose of extrusion and preliminary molding through the role of the barrel wall and screw parts of the extruder, and the extrusion process also becomes an extrusion process. The main equipment for the extrusion process is the extruder.
- Vulcanization is the last processing process in the production process of rubber products. It is a crosslinking process in which rubber macromolecules are transformed from linear structure to mesh structure under certain conditions. There are three vulcanization methods: cold vulcanization, room temperature vulcanization and hot vulcanization. Most rubber products are hot-vulcanized. Hot vulcanization equipment includes vulcanizing tanks, flat vulcanizing machines, etc.
Functional Process Of Custom Rubber Mats
Divided into 9 operations, shaping, mixing, rolling, pressing, shaping, logo printing, inspection, packaging and storage.
Specifications Of Custom Rubber Mats
Custom rubber mats cutting rules, can not be cut at will, but can be cut according to customer requirements, and cut into rubber pads of the right size.
Measure its thickness according to the requirements of the drawing, and it cannot be super thick or thin.
Custom Rubber Mats Are Widely Used
Whether it is industrial production or daily life, it can play a good role in shock absorption and anti-skid.